HB3000 fully automatic vibration stress relief equipment(VSR)-vibratory stress relief equipment-JINAN ZHAOYANG MACHINE CO., LIMITEDvibratory stress relief equipment-JINAN ZHAOYANG MACHINE CO., LIMITED

HB3000 fully automatic vibration stress relief equipment(VSR)

Metal stress relief by vibration(VSR)

Can replace heat treatment/thermal completely and better

1.What industry does JINAN ZHAOYANG MACHINE CO., LTD mainly engage in?

We are engaged in VSR field...........

2.What's the VSR?

VSR is the abbreviation for vibration stress relief...............

3.What's the vibration stress relief?

Vibration stress relief is a commonly used method for relieving residual internal stresses in engineering materials.

It uses vibration to make the vector sum of residual internal stresses and additional vibration stresses inside the workpiece exceed the yield strength of the material,

causing slight plastic deformation of the material, thereby relaxing and reducing the internal stresses inside the material.

The vibration stress relief mainly consists of two parts: the vibrator and the controller, as well as accessories such as fixtures, rubber pads, sensors, etc.

4.What are the advantages of vibration stress relief?

+better stress relief result

+Strong flexibility

+Thoroughly solved the environmental pollution problem of thermal heat treatment furnaces and kilns

+Less investment

+Significant energy savings

+High efficiency

+Specially suitable for stress relief treatment of materials and parts that are not suitable for high-temperature

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HB3000 fully automatic vibration stress relief equipment

Just press the three keys,all the work will be done by equipment itselt............

(1.turn on the equipment 2.press the "run" key 3.press the "print" key)

Most advanced metal stress relief technology......

Spectral harmonic vibration stress relief equipment........

Use the special frequency conversion,high speed and resistant vibration........

Few faults........

Wider frequency range of stress relieving........

Peak performance.........

Longest service life........

2-year guarantee(controller&vibrator).........

Lifetime free maintenance.......

New design..............

Easy operation..............

Advanced system..........

Stable performance............

5000+ multiuser verification..............

40+years experience

Advantages:

The real color LCD screen display the curves and data dynamically,the vibrating process and the curve trend are clear at a glance.
Judge the process parameters suitable or not itself automatically and provide the amendments to the program,to realize the man-machine dialogue prompt function.
Full-automatic operation,to prevent the personal factor(with both manual and semi-automatic).
Adopting the technology of double-loop design and strong anti-jamming capability of plus-width modulation technology.
Dynamic tracking function can ensure vibration treatment is always in the standard of sub-resonance region.
The motor only started once during the whole vibration aging process,it can save 1/2 auxiliary testing time.
Selecting the excitation freqency to aging as per the optimized process according to the advanced spectrum analysis technology.
Printing the overlapping curves of a-n and a-t and data comparison automatically,In order to test them and make permanent presarvation.
This series is suitable for the major components demanded vibrating aging of eliminating stress strictly.
Achieving three-dimensional vibration and measuremeat on the workpiece,improve the level of stress relief.

Products Description

HB-vibratory stress relief is a non-thermal stress relief method that employs tightly controlled, high force, mechanical vibration energy to redistribute internal stresses in castings, forgings, and welded structures, parts, and components. Vibratory stress relieving significantly reduces dimensional instability during machining, improves fatigue life, and minimizes distortion during assembly, test loading, transport, and field usage of a wide array of metal components.

1.All accessories are good qualified ensure products quality and stability;

2.HB3000+ series VSR equipment suitable for varieties of workpiece;

3.Digital signal transmission technology, to ensure the stability of the signal transmission, controlling precision by 1/10000;

4.Suitcase designing, industrial spray dedicated chassis, strong ability of anti-beat, suitable for harsh environments;

5.Full-automatic controlling operation, easy and reliable operation, LCD display the curves and data,determine the process parameters automatically and give the program amendments;

6.Dynamic tracking, to ensure vibration aging treatment in sub-resonance point, to avoid the workpiece from damage and aging effects;

7.Interactive features, the error operation prompt, to assit operator operate smoothly;

8.After aging, in line with national standards,printing the report online;

9.Multiple protection to ensure the safety of the scene.

Configuration and Selection

1.HB3000+ vibratory stress relief needn’t the environment strickly, suitable for all harsh environments and workplaces.(relative humidity less than 80%;Controller: -10~50 ℃, when used in environents below -10 ℃, power on for 5 minutes for preheating;vibrator: -30~50 ℃).

2.HB-vibratory stress relief has the same LCD monitors with different vibrator which according to the different workpieces pieces weight.

3.HB-vibratory stress relief will print the aging effect,if there is a “OK” on the last column, means good effect.

HB-vibratory stress relief is suitable for varieties of workpieces aging treatment, suitable for harsh working environment of the workshop.

Suitable for

Carbon structural steel, low alloy steel, stainless steel, cast iron, non-ferrous metals (copper, aluminum, titanium and its alloys) and other materials of castings, forgings, weldments, mold, machining parts....

Applicable industries

HB-vibratory stress relief equipment and systems are used for metal stabalizing in a variety of industries including manufacturers of automotive and aerospace tooling, paper mill machinery, mining, hydro-turbine and power generation equipment, pumps, gear boxes, machine tool building and repair, manufacturing of large precision components and parts,Aviation,Shipping,Military,Railway,Metallurgy,

Roller,ect.

Applicable materials

HB-vibratory stress relief is suitable for structural steel, low-alloy structural steel, stainless steel, cast latte, non-ferrous casting (copper, aluminum, zinc and alloy), forging, weldment.

Guarantee

2 years

Commissioning

We offer a range of start-up services including installation support, commissioning, product and operator training and managed trials. Through these services, our global team of engineers, process experts and servicing specialists can help you to get your new equipment set up and running as quickly as possible.

After-sale services

1.Hotline service:+86 15866605088(24*7);

2.All problems can be solved email,phone or video..............

Item / model	HB3000K1	HB3000K2	HB3000K3	HB3000K4	HB3000K5
Max centrifugal(KN)	10	15	30	40	50
Speed(rpm)	1000-10000	1000-8000	1000-8000	1000-8000	1000-8000
Max treat weight(T)	2.5	10	50	100	500
Rated power(KW)	0.6	1.2	1.5	2.2	3.6
Rated voltage(V)	220V/50Hz	220V/50Hz	220V/50Hz	220V/50Hz	220V/50Hz
Steady speed precision(r/min）	±1	±1	±1	±1	±1
Acceleration(m/s²)	0~199.9	0~199.9	0~199.9	0~199.9	0~199.9
Time range(min)	0~40	0~40	0~40	0~40	0~40
Color screen	Dynamic display a-n,a-t data of surve and specification on-line
Printing	a-n,a-t surves,specification data and specification contrast
Dynamic tracking function	According to the variation of parameters of workpiece adjust the aging parameters automatically in the aging process